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Tom Bishop, P.E.
EASA Senior Technical Support Specialist
The wires that are associated with most motor and generator windings are copper magnet wires. For some special application machines, there are other wire types that have been used, such as Litz wire (very fine woven strands) or lead wire. In this article, we will address some issues relating to magnet wire type conversions and combinations.
The term magnet wire brings to mind the thought that the wire is somehow “magnetic,” which is not the case. The reason for the name is that it is wire used in magnetic coils. Thus, they are coils that make use of electro-magnetism. The two physical types are round and rectangular magnet wire. Strictly speaking, square wire is a form of rectangular wire. Having mentioned round and rectangular wire, we will move on to our first topic: the conversion of rectangular to round wire.
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This 40-page booklet provides great advice for obtaining the longest, most efficient and cost-effective operation from general and definite purpose electric motors.
This booklet covers topics such as:
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The Effect of Repair/Rewinding on Premium Efficiency/IE3 Motors
Tests prove Premium Efficiency/IE3 Motors can be rewound without degrading efficiency.
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Recommended Practice for the Repair of Rotating Electrical Apparatus
This is a must-have guide to the repair of rotating electrical machines. Its purpose is to establish recommended practices in each step of the rotating electrical apparatus rewinding and rebuilding processes.
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Revised May 2021
The EASA Technical Manual is the association's definitive and most complete publication. It's available FREE to members in an online format. Members can also download PDFs of the entire manual or individual sections.
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